Foam Tube / Profile Extrusion Lines
Various EPE foam extrduer for insulation and protection packaging application.
- Material: LDPE
- Dimension: See Specification
- Output: 10-40 kg/hr (details see specification)
- Density: 22-30 kg/M3
Features
Sunwell Global is a leading provider of Foam Tube Extrusion and Profile Extrusion Line solutions, delivering high-performance systems for producing EPE foam pipes, rods, and profile products. Our extrusion lines are engineered for efficiency, durability, and consistent product quality, with output capacities ranging from 35 kg/h to 100 kg/h.
- Automated Material Handling: LDPE raw materials, along with GMS (Glycerin Mono Stearate) and talc, are automatically loaded and precisely blended to ensure a uniform melt. This process guarantees consistent product quality and optimal extrusion performance.
- Precision Gas Metering: Hydrocarbon gases are meticulously metered using high-pressure ATEX-compliant diaphragm pumps with mass flow measurement technology. This ensures stable foam density and high-quality finished products.
- Advanced Extrusion Technology: Our long single screw extruder incorporates precise process controls for plasticizing, mixing, and cooling. The finished products are extruded through a customizable die body with options for single to four ports, catering to various output capacities. The cooling and shaping process ensures consistent product dimensions and performance.
- Efficient Take-Off and Cutting Systems: Finished products are smoothly pulled by a caterpillar take-off system and accurately cut by a guillotine cutter. Products are then stacked or packaged for seamless downstream handling.
Sunwell Global's Foam Tube Extrusion and Profile Extrusion Lines are designed for industries requiring lightweight, durable, and high-performance foam products, providing reliable solutions for packaging, insulation, and protective applications.
Applications
Cushion & Protection
Specifications
| MODEL | FEX65 | FEX75 | FEX90 |
|---|---|---|---|
|
Material
|
LDPE
|
LDPE
|
LDPE
|
|
Sleeve internal dia.
|
12~75mm
|
12~100mm
|
12~120mm
|
|
Sleeve wall thickness
|
6; 10; 15; 20; 25; 30mm
|
6; 10; 15; 20; 25; 30mm
|
6; 10; 15; 20; 25; 30mm
|
|
Rod Dia.
|
/
|
Up to 75mm
|
Up to 90mm
|
|
Sheet Thickness
|
EPE: 0.8~ 6mm
|
EPE: 0.8~ 6mm
|
EPE: 0.8~ 6mm
|
|
Net mesh
|
Single or double
|
Single or double
|
/
|
|
Net Throughput
|
10~30 kg/hr
|
15~40 kg/hr
|
/
|
|
Sheet Width
|
1,000mm
|
1000~1,500mm
|
1000~1,500mm
|
|
Sheet Throughput
|
40 kg/hr
|
60 kg/hr
|
100 kg/hr
|
|
Density
|
22~30 kg/M3
|
22~30 kg/M3
|
22~30 kg/M3
|
|
Extruder Type
|
Long Single
|
Long Single
|
Long Single
|
|
Screw dia.
|
65mm
|
75mm
|
90mm
|
|
L/D
|
52/1
|
52/1
|
52/1
|
|
Blowing agent
|
Duplex or Triple Diaphragm Pump - Hydrocarbon
|
Duplex or Triple Diaphragm Pump - Hydrocarbon
|
Duplex or Triple Diaphragm Pump - Hydrocarbon
|
|
Drive System
|
SIEMENS AC drive with FLENDER gearbox or equivalent
|
SIEMENS AC drive with FLENDER gearbox or equivalent
|
SIEMENS AC drive with FLENDER gearbox or equivalent
|
|
Cooling system
|
Air cool combined with
Proportional motorized water cool |
Air cool combined with
Proportional motorized water cool |
Air cool combined with
Proportional motorized water cool |
|
Space requirement
|
10(L) x 3(W) x 4(H) m
|
12(L) x 3(W) x 4(H) m
|
15(L) x 3(W) x 4(H) m
|