MF Series Thermoforming Machine

Application of thermoforming machine for heavy duty deep draw mass production.

  • Forming Method: Pressure Forming
  • Maximum Sheet Width: 900-1460 mm (details see specification)
  • Maximum Dry Cycle Speed: 40 cycle/min (details see specification)
Model:

Features

Sunwell Global's MF Series is a high-performance Deep Draw Thermoforming Machine, engineered for producing high-quality plastic products with superior technology and efficiency. Designed for industries requiring deep-draw capabilities, this machine offers precise control and high process flexibility to handle various materials, including Polystyrene (PS), Polypropylene (PP), APET, and PLA.

  • Advanced Deep Draw Thermoforming Technology: The MF Series features a continuous separate station system with two key stages: forming and independent trimming. This setup allows seamless production of deep containers with precise cutting. Integrated in-line scrap granulation further optimizes efficiency by reducing waste and labor.
  • Servo-Driven Precision Control: Equipped with dual-axis servo motors linked to mechanical toggles, the MF Series enables independent control of the top and bottom platens for accurate forming. This precision is ideal for manufacturing deep-draw containers with consistent quality.
  • High-Performance Heating System: A premium heat tunnel with high-quality ceramic heating elements and multi-zone temperature controls ensures optimal sheet heating. The servo-driven chain feed index guarantees accurate material positioning and smooth integration with the program interface.
  • Enhanced Trimming Capabilities: The horizontal (or optional vertical) trim press features servo-driven moving platens with an extended stroke, enabling pre-punching and progressive trimming for deep-draw containers. This ensures clean and precise cuts, even for complex product designs.
  • Automated Product Handling and Scrap Management: Two additional servo systems manage product indexing and ejection, ensuring the finished products are accurately placed onto the packing table for streamlined packaging. Post-trimming scrap is automatically fed into an in-line granulator, minimizing space requirements and labor costs.

Applications

Plastic Cups / Tubs
Plastic Cups / Tubs
Lids
Lids
Food Containers
Food Containers
Fruit Punnets
Fruit Punnets
Plates / Dishes
Plates / Dishes
Styrofoam Food Packaging
Styrofoam Food Packaging
Poultry & Meat Trays
Poultry & Meat Trays

Specifications

MODEL MF850 MF1000 MF1200
Configuration
Forming front, post trim with scrap granulation inline
Forming front, post trim with scrap granulation inline
Forming front, post trim with scrap granulation inline
Application
Mass production
Mass production
Mass production
Forming method
Pressure and Vacuum
Pressure and Vacuum
Pressure and Vacuum
Forming direction
Either Above or Below Sheet Forming
Either Above or Below Sheet Forming
Either Above or Below Sheet Forming
Maximum Sheet Width
900 mm
1,050 mm
1,240 mm
Mold Size
(mm)
Max. 850 x 1,000 
Min. 550 x 800
Max. 1,000 x 1,000 
Min. 700 x 800
Max. 1,190 x 1,100
Min. 850 x 800
Forming Tonnage (ton)
80 tons
80 tons
80 tons
Max. Depth Draw (mm)
180
180
180
Shut-height (mm)
Top = 380
Bottom = 380
Top = 380
Bottom = 380
Top = 380
Bottom = 380
Platen Travel
Top = 190
Bottom = 190
Top = 190
Bottom = 190
Top = 190
Bottom = 190
Heat Tunnel Length (mm)
4,000
5,000
5,600
Heating Elements
Ceramic
Ceramic
Ceramic
In line with Trim Press
Horizontal or Vertical or alternative
Horizontal or Vertical or alternative
Horizontal or Vertical or alternative
Trim Press Drive
AC Servo; Crank reciprocated driven
AC Servo; Crank reciprocated driven
AC Servo; Crank reciprocated driven
Auto Counter Rotating
Option
Option
Option
Side Linear Guidance
Option
Option
Option
Trimming Max. Speed (CPM)
Standard 120
Option 160
Standard 120
Option 160
Standard 120
Option 160
Trimming Tonnage
35 tons
35 tons
35 tons
Control System
YASKAWA 3000
YASKAWA 3000
YASKAWA 3000
Floor Space (M)
22L x 3.8W x 5H M
22L x 3.8W x 5H M
24L x 4W x 5H M
Machine Weight
18,000 kg
20,000 kg
22,000 kg
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